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轴径磨损是企业设备管理与维护中普遍存在的问题,并且数量较大,损坏频繁。
 
随着科技的发展在传统技术的基础上也不断涌现一些新的工艺技术,这些修复工艺的出现在推动技术工艺改进与发展的同时,又因复杂的工艺条件和现场环境而受到限制,尤其是在面对一些突发紧急、设备庞大、拆卸复杂等的设备问题,这些工艺显然是心有余而力不足。
 
宏犇冷焊机是通过微电瞬间放电产生的高热能将焊丝熔覆到工件的修补部位,与原有基材牢固熔接。冷焊机可将储存于电容器中的电能在瞬间通过脉冲电弧的形式释放于钨极与工件之间,温度很高的电弧使金属材料组成的工件和焊丝迅速熔化而熔接在一起,达到焊补目的。
 
一、轴径磨损原因:
 
金属硬度虽高,退让性差(变形后无法复原)
 
抗冲击性能较差,抗疲劳性能差
 
二、适用修复范围:
 
轴磨损修复(图1)轴磨损修复(图2)轴磨损修复(图3)轴磨损修复(图4)

3、 Conventional welding machines commonly used in the market:

Large heat affected area

The workpiece is easy to deform and reduce hardness after repair

Annealing undercut occurs locally

Insufficient bonding force and internal stress damage

4、 Advantages of Hongyu precision cold repair welding machine:

1. No annealing, deformation and undercut after repair;

2. The operation is convenient and simple, and the general workers can also get started easily;

3. The properties of welding material and base metal will not be changed after welding;

4. High repair accuracy without losing the original datum;

5. The repair speed is fast, and the fastest repair amount can reach 100mm3 / min;

6. Small damage to the substrate and small hot spots;

7. Wide voltage adaptation range, with voltage variation of & plusmn; When it fluctuates within 20%, the machine can still work normally and maintain stable output power;

8. Easy to carry, small size, light weight and low power consumption;

9. The formed stress is small and can be processed in the later stage.


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